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- Quality inspection report of the automatic flat mask integrated machine
Guangdong Qintech Intelligent Technology Co., Ltd. originated in Dongguan, Guangdong in 2002. It is a high-tech enterprise integrating R&D, production and sales, and technical services. It also has its own professional R&D and design team, production debugging team, after-sales maintenance team, and operation The training team is a professional team for the research and development, production, installation, commissioning, maintenance and training of mask production equipment. We continue to break through technical difficulties and develop new equipment. The commissioning and maintenance engineers can independently complete the finishing department and the electronics department are responsible for the aluminum and steel structure hardware processing of the equipment and the research and development and power distribution of ultrasonic electronic devices. The mask production line installation engineer can independently assembly the assembly line. equipment.
At present, the main product series are: automatic mask, flat one-to-one mask machine, flat one-to-two mask machine, automatic folding mask machine, N95 cup mask machine, KF94 fish mask machine, willow leaf mask machine, head There are many types of fully automatic mask machines such as band mask machine, ear band mask machine, strap mask machine, shell mask machine, etc. At the same time, we can provide customers with non-standard customized automation equipment. Since its establishment, Guangdong Qintaisheng Intelligent Technology Co., Ltd. has become a representative enterprise in the field of mask machine industry through all the colleagues in the company, through continuous innovation and careful design, excellent quality, and perfect after-sales service, and has passed ISO9001.2000 International quality certification has won wide acclaim from customers at home and abroad.
1.Automatic flat outer ear mask machine
Equipment type: one tow two mask machine/one tow one mask machine
Equipment description: High-speed automatic flat ear mask machine production line is the latest fully automatic high-speed flat ear mask production line developed by Qin Taisheng, including automatic raw material feeding, automatic conveying, cutting nose strips, mask edge welding, folding, ultrasonic fusion, The whole process of forming, cutting, conveying, automatic turning, ear band welding, automatic discharging, etc. is automated to complete the entire production process from the raw material of the coil to the finished mask.
Its newly optimized one-to-one outer ear flat mask machine adopts advanced full servo system control and is jointly researched and developed by professional engineers. It is a mask equipment with current production speed, high stability and complete configuration. It only needs to install raw materials. On the feeding rack, after the preparation is OK, the machine will automatically produce. Only one person is required to operate the packaging. Fully automated production is realized. The equipment adopts ultrasonic welding method, which is beautiful in style, hygienic and environmentally friendly.
Equipment parameters: Production qualification rate: ≥98%
Equipment utilization rate: ≥98%
One for one: 90-100 Pcs/Min
One for two: ≥80 Pcs/Min
Operating voltage: AC220V±10%/50HZ
Equipment power: 9KW
Number of operators: 1 person is responsible for loading and unloading
2.Automatic strapping flat mask machine
Equipment type: one towed one strap flat face mask machine
Equipment description: Banding mask machine generally consists of 8 parts: material tray, frame (with worktable and mask), bag banding and flower wheel pressing forming part, mask transmission part, power transmission part, ultrasonic generation Device, ultrasonic transducer system, electrical control part. Ultrasonic welding is adopted. The machine is equipped with a conveying device. The semi-finished mask is fed into the conveying device. After the side is drawn by the tube, the band is cut off by the ultrasonic flower wheel to output the finished product. The production efficiency can reach every minute 30-40 pieces, only one person needs to place the mask body on the conveyor belt of the machine during the whole production process, and the rest of the subsequent work is completed automatically.
Precautions for machine installation
1. Unpack the package, check the surface and parts of the equipment for signs of damage, check whether the screws are loose, whether the electrical connectors are locked, and whether the accessories are complete.
2. The equipment should be placed on a flat hard ground. The mask strapping machine must be at least 0.5 meters away from the heat source, and the mask strapping machine must have at least 1 meter in front and back and at least 1 meter left and right for easy operation.
3. Check the voltage requirements of the sign on the back of the vibration box and ensure that the system is well grounded.
4. Connect the device to the power supply, and make sure to turn off the power switch first.
5. The voltage requirement of this machine: AC220V, 50~60Hz.
Equipment type: one for one inner ear edging flat mask machine
Equipment description: The high-speed automatic flat mask machine (inner edging) production line is the latest automatic high-speed flat ear mask production line developed by Qin Taisheng, the production speed can reach 70 pieces per minute, the mask pass rate is more than 95%, and the entire production process Including automatic feeding of raw materials, automatic conveying, cutting off the nose bridge, mask edge welding, folding, ultrasonic fusion, forming, cutting, conveying, edge welding, ear band welding, automatic discharging, etc. The entire production process of the finished mask.
• Use automatic correction, automatic tension device, anti-scratch, anti-static treatment, the feeding process is uniform, the smoothness of the cut is improved, and it is more energy-saving.
• The cut and cross-cut fabric has no burrs, is neat and has no deviation, and the width is adjustable.
• The shape of the mask welding spun is uniform and clear, the depth is consistent, and there is no missing or missing teeth.
• Excessive welding pressure leakage phenomenon, the two ends of the mask piece are neat, no burrs, no wrinkles.
• The fully automatic mask machine has the advantages of simple and convenient operation and adjustment, good stability, convenient counting, accurate and high efficiency.
• Automatic tension control of raw materials to ensure that the tension of raw materials is balanced.
• PLC control, high output, good stability and low failure rate.
Equipment type: one tow one fish mask machine/one tow two fish mask machine
Full-automatic fish mask machine: Qin Taisheng company can realize automatic feeding, embossing, half-folding, trimming, flipping, welding ear bands and other processes of masks at one time according to customer needs and through PLC programming control. The special production process confirms the pattern. Clear analysis, no deformation during production, can minimize material waste, and effectively ensure the quality of the masks produced. This machine has a high degree of automation. It is a fully automatic fish mask machine that is particularly prominent in foreign markets.
KF94 mask machine parameters:
Material: PP non-woven multilayer
One for two: 70~80pcs/min
One for one: 40~50pcs/min
Product specifications: can be customized according to customer needs
Equipment Type: Earband Folding Mask Machine
Equipment description: The automatic folding mask machine is a fully automatic machine used to produce folding mask production lines. It uses ultrasonic technology to weld 3-6 layers of PP non-woven fabrics, activated carbon filter materials and filter materials. It can process 3M 9001, 9002 and other folding masks. According to the raw materials selected according to the product requirements, masks meeting different standards such as FFP1, FFP2, FFP3, N95, KN95, etc. can be produced, and various folding masks of different shapes can also be customized according to customer requirements
Process flow: automatic unwinding material--nose bridge strip feeding--ultrasonic printing--earband welding--folding into shape--edge banding--cutting--finished product output
Production efficiency: 40~50pcs/min
Production yield: ≥95%
Product specifications: can be customized according to different needs of customers
Equipment type: headband folding mask machine (hanging head folding mask machine)
Equipment description: The automatic folding mask machine is a fully automatic machine used to produce folding mask production lines. It uses ultrasonic technology to weld 3-6 layers of PP non-woven fabrics, activated carbon filter materials and filter materials. It can process 3M 9001, 9002 and other folding masks, according to the raw materials selected according to product requirements, masks meeting different standards such as FFP1, FFP2, FFP3, N95, KN95, etc. can be produced, and various folding masks of different shapes can also be customized according to customer requirements.
Technological process: automatic unwinding material--nose bridge strip feeding--ultrasonic printing--folding forming--cutting--welding headband--edge banding--cutting--product output
Production efficiency: 30pcs/min
Production yield: ≥95%
Product specifications: can be customized according to different needs of customers
Equipment size: 9800(L)*1500(w)*1900(H)
7.Automatic cup mask machine
Equipment type: headband cup mask machine/earband cup mask machine
Equipment description: The automatic cup mask machine is an automatic production equipment for the production of cup masks. This automatic cup mask machine can automatically complete the setting, pressing and trimming of cup masks with three or four layers of materials. , The direct product is a single cup-shaped mask, which is highly efficient and saves labor. One person can operate three machines, which can produce 8-12 cup-shaped masks per minute. The machine has stable performance, low noise, and can work continuously. It is controlled by PLC. Advanced and intuitive, aluminum alloy structure, never rust, greatly save labor, improve production efficiency, suitable for the production of cup masks, gas masks, N95 masks and other masks.
• The shape of the production mask can be changed by changing the machine mold, and various styles of cup masks can be produced
• The mold is made of imported materials, which is durable, and the mold's production outlet cover is highly consistent.
• The machine has stable performance and low noise
Dedicated persons are responsible for customer after-sales service, and clear relevant agent and contact information to customers.
l Resident points are set up in various regions, and engineers provide 24-hour service to the factory.
l When there are major new products for trial production in each plant, we will cooperate with the customer's schedule to participate in the trial production test 24/7.
l During the equipment warranty period, in response to customer needs, specialists can be sent to the factory for free training at any time.
l Each style of mask machine is shot with detailed installation and debugging videos for customers to understand at a glance
Address: No. 6, Lianhu Road, Chang'an, Dongguan, Guangdong
Mobile: +86 13925703252